China Ini up to 200knm High Torque Hydraulic Planetary Gearbox supplier

Solution Description

INI higher torque planetary gearbox excavator closing travel

Item structure:

 

 IKY sequence closing travel for excavator were created by us . We possess the intellectual property right.   It has an built-in structure with radial piston motor, gearbox and integral oil distributor with control vlaves. It benefits in compact layout, decreased value and greater trustworthiness and transmission efficiency. 

 

 

Major characteristics:

• higher efficiency of startup and operation
• higher trustworthiness
• can be directly connect with the chain wheel of the caterpillar generate
• compact and stylish determine

 

Application:

 

They can be employed in keep track of/ wheel drives on design automobiles, track automobiles ,crawler excavators, drillers, highway header ,road roller, coal mining. They are well-liked in Chinese marketplace, and they are gaining popularity in worldwide industry, this kind of as Singapore, India, Korea and Holand.

 

Specification:

 

IKY 2.52.5A sequence

Model no.	Torque(N.m)		Pace (r/min)	Ratio	Stress(Mpa)		Total Dis. (ml/r)	Bodyweight (KG)
	Rated	Max.			Rated	Max.
IKY2.fifty two.5A-3600D1202	6000	7500	.4~32	19	fourteen	seventeen	3629	80
IKY2.fifty two.5A-3200D1202	6000	7500	.4~38	19	sixteen	19.5	3154	80
IKY2.fifty two.5A-2900D1202	6000	7500	.4~forty two	19	seventeen	21	2869	80
IKY2.52.5A-2500D1202	6000	7500	.4~46	19	19	24	2451	eighty
IKY2.52.5A-2200D1202	6000	7500	.4~50	19	22	28	2185	80
IKY2.52.5A-1600D1202	4670	5840	.4~58	19	22	28	1634	80
IKY2.fifty two.5A-1400D1202	4571	5030	.4~63	19	22	28	1406	80
IKY2.fifty two.5A-5200D1202	6000	7500	.4~23	27	10	13	5157	80
IKY2.52.5A-4500D1202	6000	7500	.4~27	27	twelve	fifteen.5	4482	80
IKY2.52.5A-4100D1202	6000	7500	.4~30	27	13	seventeen	4077	eighty
IKY2.fifty two.5A-3500D1202	6000	7500	.4~32	27	16	20.5	3483	80

 

IKY 2.fifty two.5B series

Product no.	Torque(N.m)		Velocity (r/min)	Ratio	Pressure(Mpa)		Complete Dis. (ml/r)	Excess weight (KG)	Application (Ton)
	Rated	Max.			Rated	Max.
IKY2.fifty two.5B-4600D2402	9600	12000	.25~32	24	17	21	4584	100	8-ten
IKY2.52.5B-4000D2402	9600	12000	.twenty five~33	24	19	23	3984	100	8-ten
IKY2.52.5B-3600D2402	9600	12000	.twenty five~36	24	twenty	25	3624	a hundred	8-ten
IKY2.52.5B-3100D2402	9500	12000	.twenty five~forty two	24	23	29	3096	a hundred	8-ten
IKY2.fifty two.5B-2800D2402	8470	10600	.25~forty five	24	23	29	2760	100	eight-10
IKY2.fifty two.5B-2100D2402	6330	7920	.twenty five~fifty	24	23	29	2064	one hundred	eight-ten

 

 

 

Our Companies

 

one. One particular yr warranty from shipping and delivery

two. Cost-free parts for replacement in guarantee period

three. Expert solution service provider

four. Totally free specialized help at any time

five. Customer instruction is obtainable.

6. On-site installation and commissioning is available.

 

 

 

Business Information

 

•  Organization Introduction

 

240,000 m^three, 700 workers, ISO9001:2008 & ISO14001:2004 qualified.

 

Established in 1996, we’re 1 of major companies in China who are specialised in planning and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, journey motors and wheel motors, hydraulic capstans, hydraulic power models, and hydraulic pumps. 
 
With powerful study and improvement ability, we have attained 14 creation patents and thirty useful innovation patents.
In the meantime, we have much more than 250 sets of sophisticated generation and inspection products to guarantee the high quality of 
our products. 

 
Our products have been widely utilised in Offshore Software, Agriculture Business, Fishing Tools, Development Equipment, 
Petroleum Sector, Coal Mining, Geological Prospection, Marine Software, Metallurgical Engineering, Light-weight Business, 
as well as Environmental Safety and other industries. 
 
As a reputable producer and provider, we have a dominating marketplace share in China, and we also appreciate an increasing 
industry share around the world.  Our goods have been exported to:

 

-Europe: British isles, Austria, Netherlands, Germany, Sweden
-North The us: United states of america, Canada
-South The united states: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Center East, India, Korea and other nations around the world in the entire world.

 

 

•  Manufacturing unit overview

 

•   Manufacturing facility overview

When the enter velocity is 3000rpm

Power(W)	Gear Ratio
	1/three	1/5	1/9	1/fifteen	1/twenty	1/25	1/35	1/forty five	1/eighty one
fifty	B	B	B	B	B	B	B	C	C
100	B	B	B	B	B	B	C	C	D
two hundred	B	B	C	C	C	C	C	D	E
four hundred	B	C	C	C	C	C	D	E
750	C	C	D	D	D	D	E	E
a thousand	D	D	E	E	E	E
1500	D	D	E	E
2000	D	E	E	E
2500	E	E	E
3000	E	E	E
3500	E	E
4000	E	E
4500	E
5000	E

 

B type: M5*ten			C type: M6*12 (or M8*16)
D typr: M8*16 (M6*12)			E type: M10*twenty

Our Services

 

1. 1 year warranty from shipping and delivery

2. Cost-free parts for replacement within guarantee interval

three. Skilled answer supplier

4. Totally free technological support at any time

five. Customer education is obtainable.

six. On-site installation and commissioning is accessible.

 

Company Details

 

•  Company Introduction

 

240,000 m³, seven-hundred employees, ISO9001:2008 & ISO14001:2004 qualified.

 

Proven in 1996, we are 1 of foremost producers in China who are specialised in designing and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, journey motors and wheel motors, hydraulic capstans, hydraulic electricity units, and hydraulic pumps. 
 
With sturdy analysis and advancement capacity, we have attained 14 creation patents and 30 useful innovation patents.
Meanwhile, we have more than 250 sets of advanced generation and inspection gear to ensure the top quality of 
our items. 

 
Our goods have been broadly used in Offshore Application, Agriculture Sector, Fishing Gear, Building Machinery, 
Petroleum Business, Coal Mining, Geological Prospection, Maritime Software, Metallurgical Engineering, Light Market, 
as properly as Environmental Protection and other industries. 
 
As a trustworthy company and supplier, we have a dominating market place share in China, and we also enjoy an increasing 
industry share around the world.  Our merchandise have been exported to:

 

-Europe: Uk, Austria, Netherlands, Germany, Sweden
-North The us: United states of america, Canada
-South America: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Middle East, India, Korea and other international locations in the entire world.

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Oscillating Base Type
Step:	Four-Step

###

Customization:	Available | Customized Request

###

Model no.	Torque(N.m)		Speed (r/min)	Ratio	Pressure(Mpa)		Total Dis. (ml/r)	Weight (KG)
	Rated	Max.			Rated	Max.
IKY2.52.5A-3600D1202	6000	7500	0.4~32	19	14	17	3629	80
IKY2.52.5A-3200D1202	6000	7500	0.4~38	19	16	19.5	3154	80
IKY2.52.5A-2900D1202	6000	7500	0.4~42	19	17	21	2869	80
IKY2.52.5A-2500D1202	6000	7500	0.4~46	19	19	24	2451	80
IKY2.52.5A-2200D1202	6000	7500	0.4~50	19	22	28	2185	80
IKY2.52.5A-1600D1202	4670	5840	0.4~58	19	22	28	1634	80
IKY2.52.5A-1400D1202	4020	5030	0.4~63	19	22	28	1406	80
IKY2.52.5A-5200D1202	6000	7500	0.4~23	27	10	13	5157	80
IKY2.52.5A-4500D1202	6000	7500	0.4~27	27	12	15.5	4482	80
IKY2.52.5A-4100D1202	6000	7500	0.4~30	27	13	17	4077	80
IKY2.52.5A-3500D1202	6000	7500	0.4~32	27	16	20.5	3483	80

###

Model no.	Torque(N.m)		Speed (r/min)	Ratio	Pressure(Mpa)		Total Dis. (ml/r)	Weight (KG)	Application (Ton)
	Rated	Max.			Rated	Max.
IKY2.52.5B-4600D2402	9600	12000	0.25~32	24	17	21	4584	100	8-10
IKY2.52.5B-4000D2402	9600	12000	0.25~33	24	19	23	3984	100	8-10
IKY2.52.5B-3600D2402	9600	12000	0.25~36	24	20	25	3624	100	8-10
IKY2.52.5B-3100D2402	9500	12000	0.25~42	24	23	29	3096	100	8-10
IKY2.52.5B-2800D2402	8470	10600	0.25~45	24	23	29	2760	100	8-10
IKY2.52.5B-2100D2402	6330	7920	0.25~50	24	23	29	2064	100	8-10

###

Power(W)	Gear Ratio
	1/3	1/5	1/9	1/15	1/20	1/25	1/35	1/45	1/81
50	B	B	B	B	B	B	B	C	C
100	B	B	B	B	B	B	C	C	D
200	B	B	C	C	C	C	C	D	E
400	B	C	C	C	C	C	D	E
750	C	C	D	D	D	D	E	E
1000	D	D	E	E	E	E
1500	D	D	E	E
2000	D	E	E	E
2500	E	E	E
3000	E	E	E
3500	E	E
4000	E	E
4500	E
5000	E

###

B type: M5*10			C type: M6*12 (or M8*16)
D typr: M8*16 (M6*12)			E type: M10*20

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Oscillating Base Type
Step:	Four-Step

###

Customization:	Available | Customized Request

###

Model no.	Torque(N.m)		Speed (r/min)	Ratio	Pressure(Mpa)		Total Dis. (ml/r)	Weight (KG)
	Rated	Max.			Rated	Max.
IKY2.52.5A-3600D1202	6000	7500	0.4~32	19	14	17	3629	80
IKY2.52.5A-3200D1202	6000	7500	0.4~38	19	16	19.5	3154	80
IKY2.52.5A-2900D1202	6000	7500	0.4~42	19	17	21	2869	80
IKY2.52.5A-2500D1202	6000	7500	0.4~46	19	19	24	2451	80
IKY2.52.5A-2200D1202	6000	7500	0.4~50	19	22	28	2185	80
IKY2.52.5A-1600D1202	4670	5840	0.4~58	19	22	28	1634	80
IKY2.52.5A-1400D1202	4020	5030	0.4~63	19	22	28	1406	80
IKY2.52.5A-5200D1202	6000	7500	0.4~23	27	10	13	5157	80
IKY2.52.5A-4500D1202	6000	7500	0.4~27	27	12	15.5	4482	80
IKY2.52.5A-4100D1202	6000	7500	0.4~30	27	13	17	4077	80
IKY2.52.5A-3500D1202	6000	7500	0.4~32	27	16	20.5	3483	80

###

Model no.	Torque(N.m)		Speed (r/min)	Ratio	Pressure(Mpa)		Total Dis. (ml/r)	Weight (KG)	Application (Ton)
	Rated	Max.			Rated	Max.
IKY2.52.5B-4600D2402	9600	12000	0.25~32	24	17	21	4584	100	8-10
IKY2.52.5B-4000D2402	9600	12000	0.25~33	24	19	23	3984	100	8-10
IKY2.52.5B-3600D2402	9600	12000	0.25~36	24	20	25	3624	100	8-10
IKY2.52.5B-3100D2402	9500	12000	0.25~42	24	23	29	3096	100	8-10
IKY2.52.5B-2800D2402	8470	10600	0.25~45	24	23	29	2760	100	8-10
IKY2.52.5B-2100D2402	6330	7920	0.25~50	24	23	29	2064	100	8-10

###

Power(W)	Gear Ratio
	1/3	1/5	1/9	1/15	1/20	1/25	1/35	1/45	1/81
50	B	B	B	B	B	B	B	C	C
100	B	B	B	B	B	B	C	C	D
200	B	B	C	C	C	C	C	D	E
400	B	C	C	C	C	C	D	E
750	C	C	D	D	D	D	E	E
1000	D	D	E	E	E	E
1500	D	D	E	E
2000	D	E	E	E
2500	E	E	E
3000	E	E	E
3500	E	E
4000	E	E
4500	E
5000	E

###

B type: M5*10			C type: M6*12 (or M8*16)
D typr: M8*16 (M6*12)			E type: M10*20

Choosing an Agricultural Gearbox

When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.

Bevel gearboxes

Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.

Surface finish

In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.

Ellipticity

A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.

Bearings

Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.

Quality of materials

Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.

editor by czh 2023-01-15