Product Description

Features
1.Made of high quality aluminium alloy gear reducer,die-cast,non-rusting,convenient to be mounted with worm gearboxes & motors as as to achieve the required speed ratio.
2.Fitting the pre-stage helical module on the main reduction unit is easily done as for any motor of type B14.
3.The PC construction is modular and therefore it can be as a separte unit mounted on any type of fitted geared motor(PAM).
Technical data
1.Four types manufactured:PC063,PC071,PC080,PC090
2.Speed ratio range:1:2.43—1:3 
3.Model: PC063/PC071/PC080/PC090
Quality control
(1) Quality guarantee: 1 year
(2) Certificate of quality: ISO9001:2000
(3)  Every product must be tested before sending
Technical performance and selection reference

Model P D D* P1
PC063 105 11 14 140(63B5)
PC071 120 14 19 160(71B5)
PC080 160 19 24/28 200(80B5)
PC090 160 24 19/28 200(90B5)

Note recommendations
To install the reduction unit it is necessary tonote the following recommendations:
1. Check the correct direction of rotation of thereduction unit output shaft before fitting the unit tothe machine.
2. Before mount with the prime moveanddevice,please check the reducers every axiadiameter, aperture,key and key slot, 
    to be theirdimensions are not deviation, and avoidassembaurtoo tight or too loose, unless it wilinfluence the reducer’s performance.
3. The mounting on the machine must be stableto avoid anv vibration.
4.Whenever possible,protect the reductiorunit against solar radiation and bad weather.
5.In the case of particularly lengthy periods ofstorage (4-6 months), if the oil seal is not immersedin the lubricant inside the unit.
   It is recommended tochange it since the rubber could stick to the shaft ormay even have lost the elasticity it needs to functionproperly.
6.Painting must definitely not go over rubberparts and the holes on the breather plugs, if any.
7.When connect with hollow or CHINAMFG shaftplease grease the joint to avoid lock or oxidation.
8.Check the correct level of the lubricantthrough the indicator, if there is one.
9. Starting must take place gradually, withoutimmediately applying the maximum load
10. Supporting unit is required when usingvarious of reducer matched with motor directiy andthe wsight of motor is a little bigger than common.
11 .Ensure the motor cools correctly byassuring good passage of air from the fan side.
12. In the case of ambient temperatures+40°C call the Technical Service.

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Application: Machinery, Marine, Agricultural Machinery, Industry
Function: Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Samples:
US$ 45/Piece
1 Piece(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agricultural gearbox

Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes

The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:

  • Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
  • Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
  • Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
  • Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
  • Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
  • Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
  • Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
  • Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
  • Customization: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.

Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.

agricultural gearbox

Specific Safety Precautions for Agricultural Gearbox Operation

Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:

  • Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
  • Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
  • Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
  • Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
  • Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
  • Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
  • Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
  • Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
  • Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
  • Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.

Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.

agricultural gearbox

Role of Agricultural Gearboxes in Agricultural Machinery

An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.

Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.

The primary functions of agricultural gearboxes include:

  • Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
  • Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
  • Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
  • Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.

These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.

Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.

China best PC071 Helical Gear Combination with Nmrv Worm Gearbox Power Transmission   automatic gearbox	China best PC071 Helical Gear Combination with Nmrv Worm Gearbox Power Transmission   automatic gearbox
editor by CX 2023-12-26